Over the past few years, progress for most of the computer and machine system hardware available on the market today has been defined by modest incremental leaps in technology. Software advances, on the other hand, have been marked by larger technological leaps. Software applications, or “Apps” as they are often referred to, have been the real driv
ing force behind realizing the full potential of new hardware innovations.
The increasing availability of large, high-definition touch screens has made a full touch-screen user interface for CNC operations a realistic possibility. Having a full touch-screen interface eliminates hard buttons on the control panel and truly simplifies the operation of a machine. Most importantly, it makes operators more productive and makes training them on the use of a machine much easier to accomplish. The combination of a large, high-definition screen with an intuitive software interface provides for improved ergonomics and enhanced levels of operator satisfaction.
As smart phones have become more powerful, the opportunity to create mobile applications to monitor machine productivity is now also a reality. Manufacturers are able to monitor the production status of their CNC equipment: what’s been processed, what is currently being processed, and what is yet to be processed. System messages can be monitored remotely. Web-enabled, high-definition cameras allow users to keep a “virtual eye” on the machine without having to physically be there.
New machine software can communicate machine and production data to Overall Equipment Efficiency (OEE) and Overall Process Efficiency (OPE) software systems for production and statistical analysis. This analysis helps manufacturers to find opportunities for greater productivity and efficiencies.
New CAD/CAM functions can produce part identification codes for laser etching that can then be scanned by smartphones and laser scanners. On-the-spot identification of parts and automatic program uploads at the machines provide for greater quality control measures and part traceability.
While we all recognize the value of new and improved equipment, we sometimes overlook the competitive advantages that are being created by innovative software. Taken together, advances in both machine and software design drive greater productivity and efficiency, and provide the kind competitive advantages to which smart companies continually aspire.
By Frank Arteaga, Head of Product Marketing, NAFTA Region
Bystronic Inc., Elgin, IL – Voice.bystronic@bystronic.com